World-Class Manufacturing
Infrastructure.
SHANYANSH Technologies Private Limited operates a state-of-the-art production facility in India, dedicated to the precision engineering of mobile accessories, data cables, and power solutions for global brands.
Building India’s Electronics Future
“Welcome to SHANYANSH Technologies. When we laid the foundation of this company, our vision was singular: to break the dependency on imported electronics by establishing a manufacturing ecosystem that rivals the best in the world.”
In an industry driven by rapid innovation, precision is our currency. We have invested heavily not just in machinery, but in people and processes. From our high-speed injection molding units to our rigorous QC labs, every square inch of our facility is optimized for excellence. We don’t just manufacture cables; we manufacture trust.
I invite you to partner with us. Whether you are an emerging e-commerce brand or an established distributor, SHANYANSH is built to scale with you.
The 7-Stage Production Protocol
Our production line utilizes a linear workflow to ensure zero cross-contamination and maximum efficiency.
Raw Material Processing & Drawing
Production begins with high-grade Oxygen-Free Copper (OFC) rods. Using automated wire-drawing machines, we reduce the diameter to micro-strands (0.08mm). These strands undergo annealing to enhance flexibility and conductivity, ensuring the cable meets high-amperage requirements (up to 6A).
- Input Material: 99.99% ETP Copper
- Machine: High-Speed Multi-wire Drawing Line
- Outcome: Annealed Copper Strands
Insulation Extrusion
The copper strands are fed into extruders where they are coated with HDPE or PVC insulation. We utilize color-coding protocols (Red/Black/White/Green) for easy identification of Power vs. Data lines. The diameter is laser-measured in real-time to ensure uniformity.
- Material: Eco-friendly PVC / TPE
- Tolerance: ±0.02mm Diameter
- Temp Rating: 105°C Heat Resistance
Stranding & Shielding
Individual insulated wires are twisted together. For high-speed data cables, we apply a layer of Aluminum Foil Shielding and a Tinned Copper Ground Wire. This “Faraday Cage” construction prevents Electromagnetic Interference (EMI) and ensures stable data transfer speeds.
- Shielding: AL-Foil + Braided Mesh
- Function: EMI/RFI Protection
- Structure: Twisted Pair Geometry
Automated Soldering
We utilize robotic soldering stations to attach the wires to the USB-A, Type-C, or Micro-USB connectors. Unlike manual soldering, robots apply the exact amount of flux and solder, eliminating “cold joints” and ensuring a connection that can withstand pulling and vibration.
- Technology: Hot Bar Reflow Soldering
- Flux Type: Rosin-Free / No-Clean
- Accuracy: Micron-level precision
Dual-Stage Injection Molding
The soldered joint is the weakest point of any cable. We reinforce it using a two-step process: 1) Inner Mold (Hard PE) to lock the wires in place. 2) Outer Mold (Soft TPE/PVC) for aesthetics and grip. This results in the famous “Strain Relief” durability.
- Pressure: 45-60 Tons
- Cycle Time: 12 Seconds
- Molds: Custom Steel Dies (H13 Grade)
Machinery & Capabilities
Production Equipment List
| Machine Type | Quantity | Specification |
|---|---|---|
| Vertical Injection Molding | 12 Units | 45T / 55T Clamping Force |
| Auto-Soldering Robot | 08 Units | USB / Type-C Jig Compatible |
| Wire Stripping Machine | 06 Units | Computerized Length Control |
| Laser Engraving | 03 Units | 20W Fiber Laser |
| Cable Coiling Machine | 05 Units | Auto-Tie Functionality |
Quality Control Lab Standards
| Test Name | Standard | Objective |
|---|---|---|
| Salt Spray Test | 24 – 48 Hours | Check corrosion resistance on connectors |
| Bending Test | 10,000+ Cycles | Ensure wire doesn’t break at +/- 60° |
| Insertion Test | 5,000 Cycles | Check USB port looseness durability |
| Voltage Drop Test | < 0.2V @ 3A | Ensure full speed charging efficiency |
| Pull Force Test | 10kg Load | Check connector detachment strength |
R&D and Customization (ODM)
SHANYANSH maintains an in-house engineering wing for clients requiring bespoke designs.
CAD / CAM Design
Our engineers use SolidWorks and AutoCAD to design unique connector shapes, ergonomic grips, and branded housings tailored to your visual identity.
3D Prototyping
Before mass production, we create SLA/SLS 3D printed prototypes within 48 hours to verify ergonomics and fitment of the design.
Mold Fabrication
We partner with high-precision tool rooms to cut H13/P20 steel molds using CNC machining, ensuring parting lines are invisible and finish is flawless.
Just-In-Time Supply Chain
Manufacturing is only half the battle. Delivering on time is the other half. SHANYANSH Technologies leverages a robust supply chain network to ensure your inventory never runs dry.
- Raw Material Sourcing: Direct procurement of Copper and Chips to minimize cost volatility.
- Warehousing: 5,000 sq. ft. storage for finished goods and components.
- Dispatch: Partnerships with BlueDart, Delhivery, and Gati for pan-India logistics.
